Tailor-Made Solutions: Customize Thermoplastic & TPE Compounds for Your Unique Application
Standard materials failing your tests? Let's build the right one. Backed by a 100K-Class Cleanroom and 25 years of polymer R&D excellence, Everlon formulates custom thermoplastic elastomers (TPE/TPR) to meet your exact specifications, including precise color matching, advanced overmolding, and strict medical regulations like USP Class VI and FDA compliance.
What We Can Customize: Advanced TPE Solutions
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Precise Color Matching: Zero color deviation across batches. We provide customized color solutions supporting Pantone/RAL specifications to match your corporate identity perfectly.
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Physical Property Tuning: Hardness ranging from Shore 0A to 65D, with tailor-made adjustments for UV resistance, weatherability, and flame retardant properties.
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Advanced Overmolding: Specialized formulations for excellent adhesion onto rigid plastics such as PC, ABS, and PA, solving peeling and bonding issues.
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Regulatory Compliance: Custom formulations designed to meet stringent industry standards, including USP Class VI, FDA, RoHS, and REACH.
Our Technical Advantage: 100K-Class Cleanroom Manufacturing
At Everlon, we don't just supply materials; we engineer solutions. With over 25 years of polymer expertise and a database of thousands of formulations, we significantly shorten your R&D timeline.
Furthermore, our ISO Class 8 (100K-class) cleanroom ensures that our custom TPE compounds are manufactured in a contamination-free environment, which is the absolute prerequisite for high-end medical devices, stoppers, and tubing.
From Concept to Compound: Our 4-Step Customization Process
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Step 1. Needs Analysis: One-on-one consultation with our R&D engineers to confirm physical requirements, processing methods, and end-use regulations.
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Step 2. R&D Formulation: Our in-house laboratory develops your initial custom compound formulation quickly and efficiently.
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Step 3. Lab Sampling & Testing: We provide small-batch samples along with comprehensive Technical Data Sheets (TDS) for your trial runs and molding tests.
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Step 4. Mass Production: Seamless transition to our standard or cleanroom production lines with strict batch tracking and quality assurance.
Frequently Asked Questions (Custom TPE Solutions)
Q1: What is the Minimum Order Quantity (MOQ) for custom TPE compounds?
We understand that new product development requires flexibility. While mass production MOQ depends on the specific formulation, we fully support small-batch sampling (typically 25kg) for your initial lab trials and molding tests.
Q2: How long does the custom formulation and sampling process take?
Time-to-market is critical. Once our engineers confirm your physical requirements and regulatory needs, our in-house R&D lab typically completes the initial formulation and delivers test samples within 7 to 14 days.
Q3: Can you customize TPE to bond with engineering plastics like PC, ABS, or Nylon (PA)?
Yes, advanced overmolding is our core expertise. We tailor TPE/TPR formulations to achieve excellent chemical adhesion onto rigid substrates—including PA (Nylon), PC, ABS, and special engineering blends—eliminating any peeling or bonding failures.
Q4: Do your custom TPE materials meet medical or food-grade regulations?
Absolutely. Produced in our 100K-Class Cleanroom, we can engineer your compounds to strictly comply with USP Class VI, FDA, RoHS, REACH, and ISO 10993 standards based on your specific application.
Start Your Custom Project Today
Tell us your project requirements. Our R&D team will evaluate your specifications within 24 hours.
Contact us to request your custom thermoplastic compound sample.
Tailored Applications & Capabilities:
High-end Medical Devices, 3C Electronics Overmolding, Precision Automotive Seals, Power Tool Grips, Food Contact Products, and any specialized industrial applications requiring tailored physical properties or strict regulatory compliance (e.g., USP Class VI, FDA, RoHS).
Hardness
Shore 0A - 90D
(Fully
Customizable)
Color
High Transparency /
Exact Matching
(Pantone & RAL)
Bonding
PA (Nylon), POM,
PC, ABS & Custom
Engineering Plastics
